Intertech Machinery Inc.

Product

PPS Plastic Mold Making

PPS Plastic Mold Making

PPS Plastic Mold Making
Though PPS plastic mold making is very hard to make, because Intertech knows the PPS plastic mold making machining key and
PPS plastic mold making typical injection molding condition required, so, Intertech can make good quality PPS plastic
molds for sale.  We had made many good quality PPS molds plastic for customer now.
Welcome to send us PPS plastic mold making project !
Mold Making Video
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Features

Molding Description

   

   

For PPS machining key :
  • PPS can use most screw type injection molding machine to do the machining.
  • For the glass fiber reinforced garde PPS, its injection molding machine screw and material hopper and mold made material should be made with wear-resistant material in order to protect the machine and the mold not to wear off rapidly.
PPS typical injection molding condition required is showed as follows.
  •   Drying temperature : 120~140 degree C
  •   Drying time :  2~6 hours
  •   Material hopper temperature : 300-340
  •   Screw nozzle temperature : 300-340 degree C
  •   Mold temperature :  120-150 degree C
  •   Injection speed: high speed
  •   Injection pressure : high pressure MPa
  •   Holding pressure : 50MPa
  •   Back pressure : 1-4 till Pa
  •   Screw turning speed : low speed to middle speed
PPS mold and molding important operation points:
  •  For most application, 300-340 degree C injection temperature should be suitable.  Mold temperature influences really big on PPS parts crystallinity.  PPS is a Semi-crystalline polymer.   For better physical properties, the mold temperature must be at least with 120 ° C.
  • The more appropriate mold temperature range will be around 130-150 degree C.  If using low mold temperature, one should avoid low mold temperature around 80-100 degree C.. , under such low mold temperature, it could decrease the mold ejection condition.
    - PPS crystallization or curing rate is fast, the injection speed should be adjusted
       fast (high speed) in order to avoid the finished product is not uniform or poor
       surface quality.    A suitable filling time may be set at 0.5 to 1.5 seconds.  As
       the injection speed is with high-speed, high injection pressure is often required.
       The holding pressure can be set to 50 MPa or higher. 
    -  Screw speed should not be too high, so as not to damage the glass fiber.  
        Screw speed can be set to low to medium speed.  Back pressure should be low,
        the appropriate back pressure of 1-4 MPa.   
  • Interrupt or end the processing operation, the machine can the cleaning material to purify the PPS (purging) on machine.  A suitable cleaning material is high molecular weight polyethylene.

Specification

Product Name mold
Plastic Material PP , PE , ABS , POM , PET, PBT, Nylon + GF…..etc.
PC, PMMA Acraylic for transpartent product.
Steel of Cavity & Core Up to customer’s budget and productivity required,
we suggest the following steel grade:
Pre- harden steel : P20 (1.2311), P20+Ni…etc
Harfen Steel : H13 (1.2344) / NAK80…etc.
Stainless steel : ASSAB Stavax…etc
Steel of Mold Base Up to customer’s budget and requirement , we suggest different mold base steel to clients. Normal used material S50C, or P20
No. of Cavity Customized
Hardness of Cavity & Core Pre-Hardenss Steel : HRC 30~32+-1*
Heat Treatment Steel : HRC 50~52+-1*
Core pulling or Ejection system Depends on the Products.
Commonly used :Motor , oil cylinder, stripping plate, angel pin, ejector pin…etc
Mould Accessories Compatible to DME/ HASCO Standard.
Cooling System In Core : Baffle or By pass cooling
In Cavity Plate: Chain drilling type colling
Surface Finish Up to the prodct’s requirement, Normal used : Texture, EDM maching , Polishing
Mold Life Up to mold steel grade, under ideal operation condition,
1. Pre-harden steel, min. 20~300000 shots
2. Harden / heat treatment steel : 60~800000 shots.
3. Stainless steel : 1 million shots.
Runner 1. Cold runner
2. Hot runner
3.cold runner +hot runner
Delivery time 40~50 days , presenting T1 samples
Packing Standard Wooden Case
Production We can also provide Pilot Run production and molding production

Project development
Intertech Machinery is good at manufacturing plastic mold components used in industrial and packaging applications.  Per customer’s demand, we will discuss the raw material required, the color master batch requires, mold making size required, molding machine size required, cycle time estimation, production time calculation report…etc with customers.  After that, parts design service, mold engineering service, mass production arrangement, post assembly service or post machining service are also provided. 


    Each mold and molding projects case, we will see client specifications to serve the needs of a wide variety of industries.  Our injection mold technology have D&B D-U-N-S compliant working system and meets high industry standards.  We can mold any plastic, metal and rubber projects for customers.  We have advanced machinery equipment to provide small to larger mold projects and also manufacture thermoplastic, engineering plastics, silicone rubber and metal parts. 

Highlight Points:

  • Our professional service includes engineering, mold making, prototyping and tooling
  • From single prototype to OEM and ODM high professional volume production, We can manage all our clients plastic injection molding requirements.
  • Except making mold, we also provide injection molding service, compression molding service (especial for silicone rubber material compounding with various colors matching and production job for specific product need) or punch die production service.
  • our injection mold testing machine available 50~250T in house, 300~3000T in associated party.
  • per each project need, we also design and provide fixture and jig making service for stabilizing some easy deformed parts need.
  • per customer’s need, we also provide chrome plated, painting, ultra-sonic welding, assembly or packing/printing service.
We provide low volume, pilot run of production job and mass production for customer.

For plastic mold design, …

1. The software we use includes Pro-Engineer, I-Deas, Cimetron, Auto-Cad &
Solidworks.

2. Cutomer can send 2D, 3D, by .igs .stp, formats to us.
3. We can provide mold flow analysis service.
4. Mold design (with the best optimized mold water channel arrangement design and
the best cycle time performance consideration design)

In addition, CNC milled prototype, 3D printing prototype, prototype mold making service, fixture / jig making or welding horn design and making are available in Intertech with good experience !

We need 2D, 3D parts design to start our job, we can sign NDA (if needed)
For mold making:

  When making mold project, per customer’s requirement for mold steel material, we choose the suitable mold steel grade for our customers.  We have high quality German and Japan imports mold steel material to proceed our mold project making. Then, the gating way will be discussed, the mold surface will be discussed, the mold cooling channel design will be checked, the operation style will be discussed, the molding machine size will be determined and the mold mechanism in actual production movement will all be checked as well.  Only after our mold engineers discussing with our customers for the mold engineering in detail, we will proceed with our mold making job.

Safety/Quality Approvals


Mold Order Process


 
Mold Shipping Process
Other 1

For Mold Inquiry, Customer Must prepare:
1. Product drawing with 2D(.dwg)and 3D (.igs, .stp…etc)?
2. Advise product material (ex. Plastic ,rubber, silicone rubber or metal…etc )?
3. Molding machine tonnage size and platen size?
4. The cavity number of the mold that you want us to quote?
5. Mold steel grade that you want us to quote?
6. Hot runner or cold runner mold required?
7. Mold gating inlet preferred?
8. Mold ejection way preferred?
9. Other related information required …(ex. Polishing , texture, engraving …etc)

For Molding Products Inquiry , customer must prepare:
1. Products material required? (ex. Plastics, rubber , silicone , metal…etc)
2. Products quality required in total?
3. Delivery time required?
4. Post machining or not information? (ex. Chromed plate.., painting …etc)
5. Assembly or not information?
6. Packing or not information?

Relational Information