Intertech Machinery Inc.

Product

3-2-1 Earplug mold

Ear plug mold

Ear plug mold
* 64 cavity hot compression ear plug mold
* With this project, we offer customer to produce the
   ear plug mold product with many different Colors. 
   Color’s identification is as per Pantone color chart
   standard.  So, customer can sales this product
   with min. quantity and with many fantastic color to
   attract the customer’s attention.  Making different
   color in silicone compression ear plug mold and molding
   application is never easy.  But we are very
   excellent in offering such ear plug mold project.
   Welcome to cooperate with us.
* With our silicone ear plug mold experiences, we also
   manufacture silicone molding with great silicone
   molding stability which enables such silicone parts
   to resist extreme temperatures of heat and cold. 
* we have rich experience in making silicone ear plug molds
   for producing FDA approval food grade silicone
  ear plug mold products, medical grade silicone products,
   general grade ear plug mold products and industrial
   grade silicone products. 
* hardness of our silicone ear plug molding material usually
   are 40~50 shore A.
   This can be discussed case by case. 
* we work closely with our customers to
   provide well designed silicone mold, and
   cost-effective silicone products

Mold Making Video

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Features

Mold Description


   

   

Specification

Rubber mold
Rubber molding are used in industries that span automotive, defense, sporting goods, medical devices and consumer products. Liquid silicone rubber is usually made from low-viscosity, two-component materials.

-Capable to making silicone rubber molds in hot compression way or injection way.
-Mold cavity and mold size can be discussed upon your own requirements.
-Produced from SGS, FDA approved silicone rubber and LSR materials.
- We usually use silicone rubber in the 40 to 70 shore A depending on customized requirements.
-Capable to manufacture tiny/small/little silicone molded parts for our customers.
-Supply with minimized flash free & mark free molded silicone products.
- Available in dealing with OEM manufacturing, ODM manufacturing, customized production, contract manufacturing for silicone rubber mold & molding projects in Taiwan.


Silicone parts mold and molding application examples :
Our mold development for silicone has a wide range of product application lines as such : ear plug, label, pad, gasket, protective frame, mobile phone protective cover, keypad, silicone rubber cord, check valve …etc.

More Applications:
-in Aerospace (silicone molded seals…)
-in Medical and health care (silicone molded membranes, seals…)
-in Electronic (connection insulators…)
-in Cooking / Baking (silicone molded spatulas…)
-in Agricultural (seals…)

Liquid Silicone Rubber (LSR) parts mold and molding application examples :
Available to produce extensive coloring or high transparency option in the finished molded LSR products.
Capable in managing medical grade, food grade, normal grade liquid .
Silicone molded products projects.

Our mold development for liquid silicone has a wide range of product application lines as such : baby nipple, pacifiers, seals, membrances, smooth surface LSR parts, respirator, medical mask, check valve, mouth guard, tension ring, diving masks…etc.

For mold design, …

1. The software we use includes Pro-Engineer, I-Deas, Cimetron, Auto-Cad &
    Solidworks.

2. Cutomer can send 2D, 3D, by .igs .stp, formats to us.
3. We can provide mold flow analysis service.
4. Mold design (with the best optimized mold water channel arrangement design and
    the best cycle time performance consideration design)

    In addition, CNC milled prototype, 3D printing prototype, prototype mold making service, fixture / jig making or welding horn design and making are available in Intertech with good experience !

    We need 2D, 3D parts design to start our job, we can sign NDA (if needed)
 
For mold making:

  When making mold project, per customer’s requirement for mold steel material, we choose the suitable mold steel grade for our customers.  We have high quality German and Japan imports mold steel material to proceed our mold project making. Then, the gating way will be discussed, the mold surface will be discussed, the mold cooling channel design will be checked, the operation style will be discussed, the molding machine size will be determined and the mold mechanism in actual production movement will all be checked as well.  Only after our mold engineers discussing with our customers for the mold engineering in detail, we will proceed with our mold making job.

Safety/Quality Approvals

Certifications

Mold Order Process

Mold Shipping Process
Other 1

For Mold Inquiry, Customer Must prepare:
1. Product drawing with 2D(.dwg)and 3D (.igs, .stp…etc)?
2. Advise product material (ex. Plastic ,rubber, silicone rubber or metal…etc )?
3. Molding machine tonnage size and platen size?
4. The cavity number of the mold that you want us to quote?
5. Mold steel grade that you want us to quote?
6. Hot runner or cold runner mold required?
7. Mold gating inlet preferred?
8. Mold ejection way preferred?
9. Other related information required …(ex. Polishing , texture, engraving …etc)

For Molding Products Inquiry , customer must prepare:
1. Products material required? (ex. Plastics, rubber , silicone , metal…etc)
2. Products quality required in total?
3. Delivery time required?
4. Post machining or not information? (ex. Chromed plate.., painting …etc)
5. Assembly or not information?
6. Packing or not information?

Relational Information